[[File:Corn vs Ethanol production.webp|thumb|300px|Corn vs Ethanol production in the United States
]]
Ethanol fuel is fuel containing ethanol, the same type of alcohol as found in alcoholic beverages. It is most often used as a motor fuel, mainly as a biofuel additive for gasoline.
Several common ethanol fuel mixtures are in use around the world. The use of pure hydrous or anhydrous ethanol in internal combustion engines (ICEs) is possible only if the engines are designed or modified for that purpose. Anhydrous ethanol can be blended with gasoline (petrol) for use in gasoline engines, but with a high ethanol content only after engine modifications to meter increased fuel volume since pure ethanol contains only 2/3 the energy of an equivalent volume of pure gasoline. High percentage ethanol mixtures are used in some racing engine applications since the very high octane rating of ethanol is compatible with very high compression ratios.
The first production car running entirely on ethanol was the Fiat 147, introduced in 1978 in Brazil by Fiat Automobiles. Ethanol is commonly made from biomass such as corn or sugarcane. World ethanol production for transport fuel tripled between 2000 and 2007 from to more than . From 2007 to 2008, the share of ethanol in global gasoline type fuel use increased from 3.7% to 5.4%. In 2011 worldwide ethanol fuel production reached with the United States of America and Brazil being the top producers, accounting for 62.2% and 25% of global production, respectively. US ethanol production reached in May 2017.AMIS Market Monitor No. 48 – May 2017, http://www.amis-outlook.org/fileadmin/user_upload/amis/docs/Market_monitor/AMIS_Market_Monitor_Issue_47.pdf
Despite its inefficiency compared to gasoline, Ethanol is eco-friendlier and produces less greenhouse emissions upon combustion due to more complete combustion as compared to gasoline, leading to less toxic gases emitted , making it an eco friendly alternative.
Ethanol-blended fuel is widely used in Brazil, the United States, Canada, and Europe (see also Ethanol fuel by country). Most cars on the road today in the U.S. can run on blends of up to 15% ethanol, and ethanol represented 10% of the U.S. gasoline fuel supply derived from domestic sources in 2011. Some flexible-fuel vehicles are able to use up to 100% ethanol.
Since 1976 the Brazilian government has made it mandatory to blend ethanol with gasoline, and since 2007 the legal blend is around 25% ethanol and 75% gasoline (E25). By December 2011 Brazil had a fleet of 14.8 million flex-fuel automobiles and light trucks pp. 62–63. Carta de ANFAVEA 308 pp. 4. and 1.5 million flex-fuel that regularly use neat ethanol fuel (known as E100).
Bioethanol is a form of renewable energy that can be produced from agricultural . It can be made from very common crops such as hemp, sugarcane, potato, cassava and Maize. There has been considerable debate about how useful bioethanol is in replacing gasoline. Concerns about its production and use relate to increased food prices due to the large amount of arable land required for crops, as well as the energy and pollution balance of the whole cycle of ethanol production, especially from corn.Youngquist, W. Geodestinies, National Book Company, Portland, Oregon, p.499
Ethanol fermentation is not 100% selective with side products such as acetic acid and glycols. They are mostly removed during ethanol purification. Fermentation takes place in an aqueous solution. The resulting solution has an ethanol content of around 15%. Ethanol is subsequently isolated and purified by a combination of adsorption and distillation.
During combustion, ethanol reacts with oxygen to produce carbon dioxide, water, and heat:
Starch and cellulose molecules are strings of glucose molecules. It is also possible to generate ethanol out of cellulosic materials. That, however, requires a pretreatment that splits the cellulose into glucose molecules and other sugars that subsequently can be fermented. The resulting product is called cellulosic ethanol, indicating its source.
Ethanol is also produced industrially from ethylene by hydration of the double bond in the presence of a catalyst and high temperature.
Most ethanol is produced by fermentation.
Bioethanol is usually obtained from the conversion of carbon-based feedstock. Agricultural feedstocks are considered renewable because they get energy from the sun using photosynthesis, provided that all minerals required for growth (such as nitrogen and phosphorus) are returned to the land. Ethanol can be produced from a variety of feedstocks such as sugar cane, bagasse, miscanthus, sugar beet, sorghum, grain, switchgrass, barley, hemp, kenaf, , , cassava, sunflower, fruit, molasses, maize, stover, grain, wheat, straw, cotton, other biomass, as well as many types of cellulose waste and harvesting, whichever has the best well-to-wheel assessment.
In 2008 an alternative process to produce bioethanol from algae was announced by the company Algenol. Rather than grow algae and then harvest and ferment it, the algae grow in sunlight and produce ethanol directly, which is removed without killing the algae. It is claimed the process can produce per year compared with for corn production. In 2015 the project was abandoned.
The first generation processes for the production of ethanol from corn use only a small part of the corn plant: the corn kernels are taken from the corn plant and only the starch, which represents about 50% of the dry kernel mass, is transformed into ethanol. Two types of second generation processes are under development. The first type uses and yeast fermentation to convert the plant cellulose into ethanol while the second type uses pyrolysis to convert the whole plant to either a liquid bio-oil or a syngas. Second generation processes can also be used with plants such as grasses, wood or agricultural waste material such as straw.
The basic steps for large-scale production of ethanol are: microbial (yeast) fermentation of sugars, distillation, dehydration (requirements vary, see Ethanol fuel mixtures, below), and denaturing (optional). Prior to fermentation, some crops require saccharification or hydrolysis of carbohydrates such as cellulose and starch into sugars. Saccharification of cellulose is called cellulolysis (see cellulosic ethanol). Enzymes are used to convert starch into sugar.
There is interest in cellulosic ethanol obtained from breaking down plant cellulose to sugars and converting the sugars to ethanol. However, cellulosic ethanol is currently uneconomical and not practiced commercially. According to a 2006 International Energy Agency report, cellulosic ethanol could be important in the future.
When condensed, this becomes a two-phase liquid mixture. The heavier phase, poor in the entrainer (benzene or cyclohexane), is stripped of the entrainer and recycled to the feed—while the lighter phase, with condensate from the stripping, is recycled to the second column. Another early method, called extractive distillation, consists of adding a ternary component that increases ethanol's relative volatility. When the ternary mixture is distilled, it produces anhydrous ethanol on the top stream of the column.
With increasing attention being paid to saving energy, many methods have been proposed that avoid distillation altogether for dehydration. Of these methods, a third method has emerged and has been adopted by the majority of modern ethanol plants. This new process uses molecular sieves to remove water from fuel ethanol. In this process, ethanol vapor under pressure passes through a bed of molecular sieve beads. The bead's pores are sized to allow adsorption of water while excluding ethanol. After a period of time, the bed is regenerated under vacuum or in the flow of inert atmosphere (e.g. N2) to remove the adsorbed water. Two beds are often used so that one is available to adsorb water while the other is being regenerated. This dehydration technology can account for energy saving of 3,000 btus/gallon (840 kjoule/L) compared to earlier azeotropic distillation.
Recent research has demonstrated that complete dehydration prior to blending with gasoline is not always necessary. Instead, the azeotropic mixture can be blended directly with gasoline so that liquid-liquid phase equilibrium can assist in the elimination of water. A two-stage counter-current setup of mixer-settler tanks can achieve complete recovery of ethanol into the fuel phase, with minimal energy consumption.
The fraction of water that an ethanol-gasoline fuel can contain without phase separation increases with the percentage of ethanol.This is shown for 25 °C (77 °F) in a gasoline-ethanol-water phase diagram, Fig 13 of For example, E30 can have up to about 2% water. If there is more than about 71% ethanol, the remainder can be any proportion of water or gasoline and phase separation does not occur. The fuel mileage declines with increased water content. The increased solubility of water with higher ethanol content permits E30 and hydrated ethanol to be put in the same tank since any combination of them always results in a single phase. Somewhat less water is tolerated at lower temperatures. For E10 it is about 0.5% v/v at 21 °C and decreases to about 0.23% v/v at −34 °C.
For E10 (10% ethanol and 90% gasoline), the increase in fuel consumption in unmodified vehicles is small (up to 2.8%) when compared to conventional gasoline, and even smaller (1–2%) when compared to oxygenated and reformulated blends. For E85 (85% ethanol), the effect becomes significant. E85 produces lower mileage than gasoline, and requires more frequent refueling. Actual performance may vary depending on the vehicle. Based on EPA tests for all 2006 E85 models, the average fuel economy for E85 vehicles was 25.56% lower than unleaded gasoline.
Brazilian flex fuel vehicles can operate with ethanol mixtures up to E100, which is hydrous ethanol (with up to 4% water), which causes vapor pressure to drop faster as compared to E85 vehicles. As a result, Brazilian flex vehicles are built with a small secondary gasoline reservoir located near the engine. During a cold start pure gasoline is injected to avoid starting problems at low temperatures. This provision is particularly necessary for users of Brazil's southern and central regions, where temperatures normally drop below during the winter. An improved flex engine generation was launched in 2009 that eliminates the need for the secondary gas storage tank. Ano 2, No. 3 (every article is presented in both English and Portuguese) In March 2009 Volkswagen do Brasil launched the Volkswagen Polo, the first Brazilian flex fuel model without an auxiliary tank for cold start.
Beginning with the model year 1999, an increasing number of vehicles in the world are manufactured with engines that can run on any fuel from 0% ethanol up to 100% ethanol without modification. Many cars and (a class containing , SUVs and ) are designed to be flexible-fuel vehicles using ethanol blends up to 85% (E85) in North America and Europe, and up to 100% (E100) in Brazil. In older model years, their engine systems contained alcohol sensors in the fuel and/or oxygen sensors in the exhaust that provide input to the engine control computer to adjust the fuel injection to achieve stochiometric (no residual fuel or free oxygen in the exhaust) air-to-fuel ratio for any fuel mix. In newer models, the alcohol sensors have been removed, with the computer using only oxygen and airflow sensor feedback to estimate alcohol content. The engine control computer can also adjust (advance) the ignition timing to achieve a higher output without pre-ignition when it predicts that higher alcohol percentages are present in the fuel being burned. This method is backed up by advanced knock sensors – used in most high performance gasoline engines regardless of whether they are designed to use ethanol or not – that detect pre-ignition and detonation.
In June 2021, India brought forward to 2025 its target to implement a 20% ethanol-blended auto fuel. India's ethanol blending rate in fuel (at the time of this target revision) is 8%, which is set to increase to 10% by 2022 based on the 'Roadmap for ethanol blending in India 2020-25' released on 5 June (World Environment Day) by Prime Minister Narendra Modi. The government expects oil marketing companies such as Indian Oil Corp (IOC) and Hindustan Petroleum Corp Ltd (HPCL) to provide 20% ethanol-blended fuel from April 2023 onward. States like Maharashtra and Uttar Pradesh, where ethanol is in surplus, are expected to be the first to adopt the higher ethanol fuel blending rate. India is also prioritizing roll-out of vehicles compatible with ethanol-blended fuel. From March 2021, auto manufacturers are required to indicate the ethanol compatibility of new vehicles and engines must be optimally designed to use 20% ethanol-blended fuel. The government expects automakers to begin production of ethanol-blended fuel compliant vehicles before April 2022. However, environmentalists worry that India's increased target for ethanol blending could incentivise water-intensive crops such as sugarcane and rice, and suggest that the government should focus on lower-water intensity crops such as millets since India is already facing an acute water shortage.
Since 1989 there have also been ethanol engines based on the diesel principle operating in Sweden.[2] Scania PRESSInfo, 21 May 2007 They are used primarily in city buses, but also in distribution trucks and waste collectors. The engines, made by Scania AB, have a modified compression ratio, and the fuel (known as ED95) used is a mix of 93.6% ethanol and 3.6% ignition improver, and 2.8% denaturants. The ignition improver makes it possible for the fuel to ignite in the diesel combustion cycle. It is then also possible to use the Fuel efficiency of the diesel principle with ethanol. These engines have been used in the United Kingdom by Reading Buses but the use of bioethanol fuel is now being phased out.
A 2004 MIT study and an earlier paper published by the Society of Automotive Engineers identified a method to exploit the characteristics of fuel ethanol substantially more efficiently than mixing it with gasoline. The method presents the possibility of leveraging the use of alcohol to achieve definite improvement over the cost-effectiveness of hybrid electric. The improvement consists of using dual-fuel direct-injection of pure alcohol (or the azeotrope or E85) and gasoline, in any ratio up to 100% of either, in a turbocharged, high compression-ratio, small-displacement engine having performance similar to an engine having twice the displacement. Each fuel is carried separately, with a much smaller tank for alcohol. The high-compression (for higher efficiency) engine runs on ordinary gasoline under low-power cruise conditions. Alcohol is directly injected into the cylinders (and the gasoline injection simultaneously reduced) only when necessary to suppress 'knock' such as when significantly accelerating. Direct cylinder injection raises the already high octane rating of ethanol up to an effective 130. The calculated over-all reduction of gasoline use and CO2 emission is 30%. The consumer cost payback time shows a 4:1 improvement over turbo-diesel and a 5:1 improvement over hybrid. The problems of water absorption into pre-mixed gasoline (causing phase separation), supply issues of multiple mix ratios and cold-weather starting are also avoided.
In a 2008 study, complex engine controls and increased exhaust gas recirculation allowed a compression ratio of 19.5 with fuels ranging from neat ethanol to E50. Thermal efficiency up to approximately that for a diesel was achieved. This would result in the fuel economy of a neat ethanol vehicle to be about the same as one burning gasoline.
Nissan plans to create a technology that uses liquid ethanol fuel as a source to generate hydrogen within the vehicle itself. The technology uses heat to reform ethanol into hydrogen to feed what is known as a solid oxide fuel cell (SOFC). The fuel cell generates electricity to supply power to the electric motor driving the wheels, through a battery that handles peak power demands and stores regenerated energy. The vehicle would include a tank for a blend of water and ethanol, which is fed into an onboard reformer that splits it into pure hydrogen and carbon dioxide. According to Nissan, the liquid fuel could be an ethanol-water blend at a 55:45 ratio. Nissan expects to commercialize its technology by 2020.
! colspan="7" style="text-align:center; background:#abcdef;"
†† depending on production method
All biomass goes through at least some of these steps: it needs to be grown, collected, dried, fermented, distilled, and burned. All of these steps require resources and an infrastructure. The total amount of energy input into the process compared to the energy released by burning the resulting ethanol fuel is known as the energy balance (or "energy returned on energy invested"). Figures compiled in a 2007 report by National Geographic point to modest results for corn ethanol produced in the US: one unit of fossil-fuel energy is required to create 1.3 energy units from the resulting ethanol. The energy balance for sugarcane ethanol produced in Brazil is more favorable, with one unit of fossil-fuel energy required to create 8 from the ethanol. Energy balance estimates are not easily produced, thus numerous such reports have been generated that are contradictory. For instance, a separate survey reports that production of ethanol from sugarcane, which requires a tropical climate to grow productively, returns from 8 to 9 units of energy for each unit expended, as compared to corn, which only returns about 1.34 units of fuel energy for each unit of energy expended.[3] Producing ethanol from corn uses much less petroleum than producing gasoline.
Carbon dioxide, a greenhouse gas, is emitted during fermentation and combustion. This is canceled out by the greater uptake of carbon dioxide by the plants as they grow to produce the biomass.
When produced by certain methods, ethanol releases less greenhouse gases than gasoline does.
E85 fuel is predicted to increase the risk of air pollution deaths relative to gasoline by 9% in Los Angeles, US: a very large, urban, car-based metropolis that is a worst-case scenario. Ozone levels are significantly increased, thereby increasing photochemical smog and aggravating medical problems such as asthma.
Brazil burns significant amounts of ethanol biofuel. Gas chromatograph studies were performed of ambient air in São Paulo, Brazil, and compared to Osaka, Japan, which does not burn ethanol fuel. Atmospheric Formaldehyde was 160% higher in Brazil, and Acetaldehyde was 260% higher.
The reduction from corn ethanol in GHG is estimated to be 7.4%. A National Geographic overview article (2007) puts the figures at 22% less CO2 emissions in production and use for corn ethanol compared to gasoline and a 56% reduction for cane ethanol. Carmaker Ford reports a 70% reduction in CO2 emissions with bioethanol compared to petrol for one of their flexible-fuel vehicles.
An additional complication is that production requires tilling new soil which produces a one-off release of GHG that it can take decades or centuries of production reductions in GHG emissions to equalize. As an example, converting grass lands to corn production for ethanol takes about a century of annual savings to make up for the GHG released from the initial tilling.
Cellulosic ethanol production is a new approach that may alleviate land use and related concerns. Cellulosic ethanol can be produced from any plant material, potentially doubling yields, in an effort to minimize conflict between food needs vs. fuel needs. Instead of utilizing only the starch by-products from grinding wheat and other crops, cellulosic ethanol production maximizes the use of all plant materials, including gluten. This approach would have a smaller carbon footprint because the amount of energy-intensive fertilisers and fungicides remain the same for higher output of usable material. The technology for producing cellulosic ethanol is currently in the commercialization stage.
US ethanol production has caused retail gasoline prices to be US$0.29 to US$0.40 per gallon lower than would otherwise have been the case (2008 data).
The American Le Mans Series sports car championship introduced E10 in the 2007 season to replace pure gasoline. In the 2008 season, E85 was allowed in the GT class and teams began switching to it.
In 2011, the three national NASCAR stock car series mandated a switch from gasoline to E15, a blend of Sunoco GTX unleaded racing fuel and 15% ethanol.
Australia's V8 Supercar championship uses Shell E85 for its racing fuel.
Stock Car Brasil Championship runs on neat ethanol, E100.
Ethanol fuel may also be utilized as a rocket fuel. , small quantities of ethanol are used in Light aircraft Mark-III X-racer.
Chemistry
Sources
Production
Fermentation
Distillation
Dehydration
Post-production water issues
Consumer production systems
Engines
Fuel economy
Cold start during the winter
Fuel mixtures
Other engine configurations
In June 2016, Nissan announced plans to develop fuel cell vehicles powered by ethanol rather than hydrogen, the fuel of choice by the other car manufacturers that have developed and commercialized fuel cell vehicles, such as the Hyundai Tucson FCEV, Toyota Mirai, and Honda FCX Clarity. The main advantage of this technical approach is that it would be cheaper and easier to deploy the fueling infrastructure than setting up the one required to deliver hydrogen at high pressures, as each hydrogen fueling station cost to to build.
Experience by country
Annual fuel ethanol production by country
(2007–2011) See pp. 3, 8, 10 22 and 23.
Top 10 countries/regional blocks
(millions of U.S. liquid gallons per year)2007 6,485.00 5,019.20 570.30 486.00 79.20 211.30 52.80 74.90 26.40 13,101.70
Brazilian ethanol fuel program
Environment
Energy balance
† experimental, not in commercial production
+ Energy balance
! style="background:#f3d161;" Country
! style="background:#f3d161;" Type
! style="background:#f3d161;" Energy balance 1.3 2.5 8 2–36††
Air pollution
Carbon dioxide
of exactly how much carbon dioxide is produced in the manufacture of bioethanol is a complex and inexact process, and is highly dependent on the method by which the ethanol is produced and the assumptions made in the calculation. A calculation should include:
Such a calculation may or may not consider the following effects:
The graph on the right shows figures calculated by the UK government for the purposes of the Renewable transport fuel obligation.
Change in land use
Using biomass for electricity instead of ethanol
Health costs of ethanol emissions
Efficiency of common crops
Sugar cane 6800–8000 L/ha, Print edition pp. 73
727–870 gal/acre87%–96% 9 13 Long-season annual grass. Used as feedstock for most bioethanol produced in Brazil. Newer processing plants burn residues not used for ethanol to generate electricity. Grows only in tropical and subtropical climates. Miscanthus 7300 L/ha,
780 gal/acre37%–73% 5 9 Low-input perennial grass. Ethanol production depends on development of cellulosic technology. Panicum virgatum 3100–7600 L/ha,
330–810 gal/acre37%–73% 5 9 Low-input perennial grass. Ethanol production depends on development of cellulosic technology. Breeding efforts underway to increase yields. Higher biomass production is possible with mixed species of perennial grasses. Populus 3700–6000 L/ha,
400–640 gal/acre51%–100% 3 9 Fast-growing tree. Ethanol production depends on development of cellulosic technology. Completion of genomic sequencing project will aid breeding efforts to increase yields. Sweet sorghum 2500–7000 L/ha,
270–750 gal/acreNo data 9 12 Low-input annual grass. Ethanol production possible using existing technology. Grows in tropical and temperate climates, but highest ethanol yield estimates assume multiple crops per year (possible only in tropical climates). Does not store well. Maize 3100–4000 L/ha,
330–424 gal/acre10%–20% 4 8 High-input annual grass. Used as feedstock for most bioethanol produced in US. Only kernels can be processed using available technology; development of commercial cellulosic technology would allow stover to be used and increase ethanol yield by 1,100 – 2,000 litres/ha. Sugar beet 6678-8419 L/ha,
714-900 gal/acre No data 2 10 Grown as ethanol crop in France. Cassava 3835 L/ha,
410 gal/acre No data 10 13 Grown as ethanol crop in Nigeria. Wheat 2591 L/ha,
277 gal/acre No data 3 12 Grown as ethanol crop in France. Source (except those indicated): Nature 444 (7 December 2006): 673–676.
a – Savings of Greenhouse gas emissions assuming no land use change (using existing crop lands).
Reduced petroleum imports and costs
Motorsport
Replacement cooking fuel
Research
Bibliography
See also
External links
|
|